We took an electrochemical oxidation from grams to kilograms and wrote down the workflow so other teams could repeat it.
Challenge
Take a clean, selective electrochemical oxidation from grams to kilograms without losing control of it.
Approach
Built a workflow for scaling electrosynthesis, ran a kilo-scale thioether-to-sulfone oxidation, and engineered a spinning three-dimensional anode for a multigram Hofmann rearrangement.
Result
A kilogram-scale electrochemical oxidation, named OPRD's 2022 Outstanding Publication of the Year.
I set up the tools and training so process chemists and engineers could run Bayesian optimization on their own experiments.
Challenge
Adapt Bayesian optimization for day-to-day process-development use.
Approach
Founded Algorithmic Process Optimization, built and taught the tooling, and published obsidian, the department's first open-source codebase.
Result
More than 100 scientists onboarded across small-molecule and biologics programs; individual campaigns met optimization targets using 25 to 75% fewer wet-lab resources.
GARNET moved from complex small-molecule reaction mechanisms into cell-culture and fermentation models for upstream development.
Challenge
Model a fed-batch cell culture, with about 15 metabolite and in-process measurements and 20 process parameters, from as few as 30 experiments.
Approach
Wrote GARNET in PyTorch: neural networks inside an ODE model, built to handle bolus feeds without restarting the integration.
Results
Improved titer 15% and harvest-day viability 20% in a lab proof of concept on a separate pipeline program. Modeling pH control let the team choose a right-first-time characterization approach with under 40 experiments, against more than 100 on a benchmark program.
Deployment
Also deployed in a hybrid-model digital shadow for deviation analysis, troubleshooting, and real-time plant decisions at a biologics manufacturing site.
The papers behind these projects are on the research page.